The Recyclable Material Screens are used for the efficient and very precise classification of recycling materials.
It prepares the input material for further processing and sorting.
It is precisely tailored to your recycling application.
SPALECK Recyclable Material Screens have been specially developed for classifying coarse and medium-sized recycling materials. They enable very precise separation of Material flows according to size. Typical input fractions are Material flows of around 20 to 300 mm. Recyclable Material Screens are therefore a central process step for Efficiency recycling and the downstream sorting and treatment processes. The SPALECK Recyclable Material Screens are Circular vibrating screens. It is important to know that these screening machines are optimally developed and built for the respective input material. As a result, SPALECK screening machines achieve very precise grain belts, which can then be processed in the subsequent process steps exactly according to material type and composition using sorting technology.
MATERIAL
FRACTIONS
DESIGN+
Do you know the saying “Shit in, shit out”?
Recycling experts know that clean grain bands and precise Screening sizes are essential for good sorting and therefore Efficiency in recycling.
SPALECK Recyclable Material Screens enable you to supply your Recycling process with optimally classified material.
They stand for BEST SCREENING. BEST SORTING.
Our experts will work with you to configure your new Recyclable Material Screens 100% tailored to your material, your goals and your process.
Thanks to our ModularDESIGN+ concept, the Siebmascine remains as flexible as possible for future adaptations or changed material flows.
This gives you high-performance processes today and security for tomorrow.
Recycling plants process very different material streams – from mixed commercial or municipal waste to complex metal mixtures and moist, sticky organics. In order for the sorting and Processing Technology to work efficiently, the input material must first be reliably Classified according to Particle size. Below you will find a small selection of typical materials and information on how we can optimally adapt your new Recyclable Material Screens to your material.
We build every SPALECK Recyclable Material Screens 100% tailored to your application and Recycling process. The aim is to classify the input material exactly according to size. We pay attention to the best screen quality for the best sorting quality.
Your material. Your screening machine. This SPALECK principle naturally also applies to film, LVP, RDF, shredded plastics or PET recycling, for example. The Recyclable Material Screens are provided with the optimum screen linings, and the construction is designed for optimum retention time of the material on the deck. There are also useful equipment options such as dynamic fingers or special screen linings that get the most out of your material.
When sorting metals, long parts and contaminants carried over are bad for the sorting result. SPALECK Recyclable Material Screens are used successfully in metal recycling worldwide. The reason? We know your material and the optimum setting for the exact screening process. Find references here or use the SPALECK Test Center below for a test day with your material.
200,000 tons and more per year, demanding continuous operation: the processing of household and bulky waste places high demands on Recycling technology. It’s good when SPALECK screening technology helps with reliable and precise screening. Here too, SPALECK offers you Machine configurations for your material – be it with integrated glass breakage protection, our AutoCLEAN technology or the SPALECK Connect system for predictive maintenance and maximum Machine availability.
Australia, USA, Europe, Middle East & Asia: International recycling companies and Plant engineers use SPALECK Recyclable Material Screens to process Construction and demolition waste and industrial waste. You can find an example here in the video.
Compost producers rely on consistent screen quality all year round. So it’s a good thing that there are SPALECK Tensioning shaft cassettes, for example, with which you can easily equip your Recyclable Material Screens with an additional tensioning shaft screen unit during the wet season. Or you can use our new AutoCLEAN system straight away. Either way, you benefit from first-class screening quality with little or no cleaning effort.
Umweltkontor Bergkamen, Germany
BANZO Engineering, Netherlands
SPALECK Recyclable Material Screens are designed for maximum process stability and reliable performance. The design ensures an even Material distribution over the entire Screen area and thus enables precise classification even with very challenging material.
Recyclable Material Screens and Screen decks are specially designed for the demanding use in recycling plants and offer high wear resistance and reliability. Thanks to special machine settings, even very abrasive, heterogeneous or sticky recycling materials, for example, can be reliably classified.
The better the configuration of the screen linings, the material-specific screening machine features and the setting of the Recyclable Material Screens match the material, the higher your economic yield when recycling. That's why we design each individual screening machine on a project-specific basis. Together, we find the best machine setting for optimum screening results and a long machine service life.
Quick and easy access to all relevant machine components, smart features such as our LubricationCONTROL or our SPALECK Connect technology and a highly efficient, worldwide service are a matter of course for us. This ensures that your recycling plants remain efficient in the long term.
SPALECK Recyclable Material Screens are designed for maximum process stability and reliable performance. The design ensures an even Material distribution over the entire Screen area and thus enables precise classification even with very challenging material.
Recyclable Material Screens and Screen decks are specially designed for demanding use in recycling plants and offer high wear resistance and reliability. Thanks to special machine settings, even very abrasive, heterogeneous or sticky recycling materials, for example, can be reliably classified.
The better the configuration of the screen linings, the material-specific screening machine features and the setting of the Recyclable Material Screens match the material, the higher your economic yield when recycling. That's why we design each individual screening machine on a project-specific basis. Together, we find the best machine setting for optimum screening results and a long machine service life.
Quick and easy access to all relevant machine components, smart features such as our LubricationCONTROL or our SPALECK Connect technology and a highly efficient, worldwide service are a matter of course for us. This ensures that your recycling plants remain efficient in the long term.
Flip-flop screening machines, or flip-flow screens, perform a central task in many recycling plants: the reliable and precise classification of Material flows with a high proportion of fines. They ensure exact separation cuts and precise fine screening, especially for moist, sticky or challenging recycling materials. This reduces the load on downstream sorting equipment and makes Recycling processes more efficient. Typical areas of application range from Construction and demolition waste, Municipal solid waste and incinerator bottom ash to applications in metal recycling and plastics recycling as well as the processing of Compost and organic material streams.
When processing Construction debris, the Recyclable Material Screens take over the classification of the input material. Mixtures of concrete, bricks, glass, wood, composite materials and impurities are reliably separated into defined particle sizes. Typical Separation sizes are, for example, 20 - 60 mm, 60 - 120 mm and larger than 120 mm. This produces clearly defined fractions that can be further processed in a targeted manner. Subsequent processing steps such as air classification, sensor sorting or manual sorting benefit from uniform grain bands with very good screening quality.
In the processing of waste incineration bottom ash, the Recyclable Material Screens serve as the central classification stage for mineral and metal-containing fractions. Slag, non-ferrous metals and residual materials are separated into the required particle sizes, enabling efficient processing of the slag. Typical classifications are made into fractions such as 0 - 60 mm, > 60 mm. The 0 - 60 mm fractions are then classified into smaller fractions using SPALECK flip-flow screening machines. This creates the ideal conditions for downstream sorting technology such as eddy current separators and sensor or combination sorters.
For mixed packaging waste, the Recyclable Material Screens ensure clean separation into coarse and medium fractions. Lightweight packaging, films, plastics and composites are separated and evenly classified. The fractions produced enable significantly more efficient further processing. NIR Sorting Machines/Sorters and sensor sorting devices receive the material in monolayer quality and in the full feed width of the sorting device.
In household waste processing, the Recyclable Material Screens play a central role in fractionating the input material. Heterogeneous waste streams are separated into defined size ranges, allowing downstream sorting systems to work in a more targeted manner. Typical Separation sizes are in the range of 20 - 60 mm, 60 - 120 mm, 120 - 250 mm and > 250 mm. In large plants, several Recyclable Material Screens are often combined to enable even deeper separation and sorting.
In metal recycling, the Recyclable Material Screens are used to separate complex feed materials into precisely defined grain classes. Auto Shredder Residue, Shredder light and heavy fractions as well as electronic scrap are efficiently classified. Thanks to the three-dimensional screening process of SPALECK screening machines, the fractions produced are virtually free of long parts and thus significantly increase the efficiency of downstream sorting processes. Metal-containing components can be separated in a more targeted manner and valuable materials can be recovered more effectively. The optimum result is achieved with ActiveFEED feeding technology.
In plastic processing plants, the Recyclable Material Screens ensure uniform classification of mixed plastic streams. Different component sizes, film components and rigid plastics are separated into defined fractions. The screening machine is configured in such a way that the material has an optimum retention time on the Screen deck in order to further increase the sorting quality.
For organic material flows such as biowaste or Compost, the Recyclable Material Screens are used for coarse classification and separation of the material. Larger components are reliably separated and prepared for downstream processes. Uniform fractionation facilitates further processing and ensures better process control throughout the plant. In practice, the SPALECK Tensioning shaft cassettes are often used in combination with a Flio-Flow Screening process, e.g. for very moist and sticky material. Alternatively, the SPALECK AutoCLEAN screening technology is used here.
When processing Waste wood, the Recyclable Material Screens reliably separate different Particle sizes from each other. Pieces of wood, impurities and adhering material are classified into defined fractions. The Recyclable Material Screens are virtually cleaning-free. Precise classification is important, for example, to ensure that only material of the optimum size is fed into the downstream energy recovery process. This increases the overall efficiency of processing and recycling.
SPALECK Recyclable Material Screens are also available specifically for classifying used batteries and rechargeable batteries. They not only separate the batteries according to size, but also reliably screen out impurities. In this way, they lay the foundation for downstream sorting to be carried out without any problems and with the same type of material. The picture shows the application in front of an XRT X-ray sorting system.
Europe, Africa, the Middle East, North and South America, Asia or Australia – we will be happy to show you reference plants with SPALECK Screening technology for your material.
Quickly & easily send an email with the subject “Interesting Screening technology for our new plant” to your colleague, boss or yourself personally. Our mail template will help you in a matter of seconds. Try it out now.
Efficiency classification
Fine screening for your materials
2-in-1: Recyclable Material Screens & Flip-flow screens
Optimizes the feed for your sorting devices
Reliable coarse screening & pre-separation
Optimum material feed and distribution
Cleaning-free material transport of Slag & Co.
Screening for dewatering Material flows
Reliable material feed in your Recycling process
SPALECK screening technology always and everywhere available
Yes, we would be happy to organize a reference visit for you to one of our customers with a SPALECK Recyclable Material Screens. We can also test your recycling material on our Recyclable Material Screens at our TestCenter. This allows you to experience their screening quality directly with your real material.
The SPALECK Recyclable Material Screens are very flexible and 100% customizable to your material. We work with you to determine the optimum screening machine configuration. Hundreds of configurations are available to you for this purpose. It is also important to note that SPALECK screening machines can be adapted very flexibly and precisely to future material changes or changes in the Recycling process thanks to our ModularDESIGN+ concept.
We will work with you to determine whether the SPALECK Recyclable Material Screens are the optimum screening technology for your recycling application. Our screening machine experts are on hand to help you with this. We also offer you the option of using our TestCenter to select the right screen and the optimum screening machine configuration. This service is of course free of charge.
The SPALECK Recyclable Material Screens are designed for processing all types of recyclable materials and waste – it can therefore also be referred to as a waste screen.
As a recycling company, you can of course buy our Recyclable Material Screens and all our other conveyor and separation technology directly from us. If you would prefer to buy it through a Plant engineering company, system integrator or dealer, this is of course also possible.
Leading processors worldwide rely on the SPALECK Recyclable Material Screens because they offer recycling companies optimum screening quality, performance and reliability. This means you are on the safe side even with the most difficult materials.
