Optimizing Recycling processes
At the SPALECK TestCenter, companies and Plant engineers from the international recycling industry test their materials and processes under real industrial conditions. This is where the basis for decisions on new recycling plants and the optimization of existing ones is created.
We think in terms of Recycling processes
Thanks to the experience gained from thousands of recycling projects, we know that a good Screening process and a good material feed are very important for the entire Recycling process. That’s why we live the philosophy “BEST SCREENING. BEST INFEED. FOR BEST SORTING QUALITY.”
Our aim is to work with you to develop the best solution for your recycling project. To achieve this, we rely on a partnership-based, trusting and long-term cooperation with you.
This is where companies make well-founded decisions for safe and Efficiency Recycling processes. Together with you, our SPALECK team develops solutions for your challenges and new recycling tasks.
Recycling companies, Plant engineering and industrial partners worldwide
Recycling, environmental technology, process industries
All recycling materials and variants
Large-scale tests with customer material and real conditions, instead of laboratory or model assumptions
Reliable results for investments & process design
In the SPALECK TestCenter you can experience SPALECK screening machines and conveyor technology live in action – with your material! Here we also show you the many advantages of the SPALECK ModularDESIGN+ principle. Test your material on two complete Recycling lines for the clearest view of your recycling material. In the TestCenter we have the latest in international screening technology ready for you. You too can use the SPALECK TestCenter as your InnovationHUB.
You too can use the SPALECK TestCenter for your next system configuration.
See how industrial screening and material tests are carried out with your original material in the SPALECK TestCenter – practical, transparent and with a clear focus on optimum recycling results.
The video shows exemplary tests on different Recycling lines. The trials focus on your processing goals and the entire recycling process – from material feeding and Screening process to downstream sorting technology.
You can see how targeted adjustments with the SPALECK ModularDESIGN+ principle – for example by selecting the optimum screen linings, machine parameters or fine adjustments in the material feed – have a positive influence on the result.
It is precisely this realistic approach that makes it possible to make well-founded decisions in advance and to optimize the later system performance in a targeted manner in advance.
Customer benefits
In the TestCenter, we solve seemingly unsolvable problems time and again. In our references you will find many good examples of how the TestCenter has helped with system design.
How your screening test runs in the SPALECK TestCenter
With the SPALECK TestCenter, you not only know that it works – but how well in real system operation.
You describe your material, your target values and the boundary conditions of your system. Together we clarify which fractions are to be produced and what requirements the downstream process steps have.
Our application technology department analyzes your screenings and defines the test setup: Which machines are used, which variants are tested and how the material can best be prepared for further processing.
In the TestCenter, we test your material under real conditions. Together with you, we test different settings and configurations – with the clear aim of achieving the optimum Screening sizes and the best possible preparation for downstream processes.
Immediately afterwards, we analyze the results together. The focus is on Screening results, Screening sizes, material quality and the effects on sorting technology. You will also receive comprehensive documentation of all test results.
Based on the results, we develop a specific solution for your application. The selection and configuration of the Screening technology is based on real test data, technically sound and with Efficiency benefits for your processing.
Our application technology experts are happy to be your contacts for all aspects of the SPALECK TestCenter and the processing of your recycling material. Simply contact us or chat with us.
We carry out hundreds of tests with customer material every year
Efficiency classification
Fine screening for your materials
2-in-1: Recycling Waste Screens & Flip-Flow screening machines
Optimizes the feed for your sorting devices
Reliable coarse screening & pre-separation
Optimum material feed and distribution
Cleaning-free material transport of Slag & Co.
Screening for dewatering Material flows
Reliable material supply in your Recycling process
SPALECK screening technology always and everywhere available
The ActiveFEED is the optimizer for projects with EDDY CURRENT sorters, sensor or LIBS sorting technology. BEST INFEED FOR BEST SORTING QUALITY.
Here you will find some questions about your work at SPALECK. If you still have questions, just write to us.
Yes, in the SPALECK TestCenter you receive a comprehensive evaluation and documentation of the test results for each test, including
– the specific measurement results and documentation of each test run
– process observations by SPALECK experts
– specific recommendations and optimization tips for Machine configuration and process design
– extensive text, photo and video documentation for each series of tests
– the prepared material for further use
Of course, the SPALECK experts are also available to provide you with advice and support after the tests!
Yes, the SPALECK TestCenter can be used by international customers. Tests and process optimizations are regularly carried out together with customers and interested parties from all over the world. The tests, documentation and consultations are carried out in several languages.
Yes, tests to optimize existing recycling applications and processes are carried out very regularly at the SPALECK TestCenter.
Many customers and interested parties use the SPALECK TestCenter to validate and continuously improve their existing Recycling processes and systems.
Typical examples are:
– Changes in input materials
– New or higher quality requirements
– Optimization of material purities
– Problems with fluctuating sorting performance of downstream sorting technology
After the material tests in the SPALECK TestCenter, the prepared material is of course available to you for further tests and for further preparation.
The material screened and classified by size in the SPALECK TestCenter is often then further processed in other test centers (e.g. by sorting equipment manufacturers) or directly in the recycling company.
We also sometimes receive already processed material from our customers in order to optimize it for subsequent sorting. One example of this is aluminum fractions from metal recycling, which are then sent for XRF or, for example, LIBS aluminum processing.
The details of what is to be done with your material will of course be closely coordinated with you.
It goes without saying that all company information, material data, test results and process information are treated as strictly confidential. SPALECK conducts tests exclusively in the interest of the respective customer.
Yes, the material is optimally prepared for subsequent sorting steps in the SPALECK TestCenter.
SPALECK pursues its philosophy of “BEST INFEED & BEST SCREENING FOR BEST SORTING”.
In the SPALECK TestCenter, the recycling material is optimally classified for further processing, e.g. using eddy current separators, XRF sorters, XRT sorters or LIBS sorting plants.
Typical applications include aluminium fractions from XRF sorting, LIBS aluminium processing and the optimization of grain band distribution for sensor sorting devices.
